Water pipeline from turkey to cyprus - 1,600 mm diameter polyethylene 100 pipeline and its flange-technology solution

Author(s) : M. Boerakker, S. van Mierloo, D. v. Beek, R. Schipper, P. Voets, M. Soliman, K. Jacobson, D. Lukes, B. Rabaud, F. Zraick

HDPE pipes are used for standard pressurized water pipes, offering an excellent solution for safe transport of (drinking) water. The HDPE pipe market is growing globally. Especially in countries that suffer from water scarcity, surface water and water from rivers have to be used for drinking water supply. To guarantee...

Author(s) : Vivek Rohatg, Gregor Hiesgen, Mark J. Lamborn, Ashish M. Sukhadia, Douglas E. Simpson, David W. Borrego, Pamela L. Maeger

Maintaining dimensions within specifications is problematic for the extrusion of large diameter thick-wall polyethylene (PE) pipe (> 75 mm wall) due to sag caused by insufficient resin melt strength. However, sag can be controlled through careful resin selection and optimization of the pipe cooling process. This paper...

Author(s) : Mitsuaki TOKIYOSHI, Gentaro TAKAHARA, Joji HINOBAYASHI, Toshinori KAWABATA, Takashi KURIYAMA

Glass fiber reinforced polyethylene pipes and fittings are controlled for bending characteristics (Strength and stiffness) for vertical and axial directions of pipe by spiral cross winding method. Generally, to use this method, it takes much stronger for vertical strength than axials cause of extruded direction,...

Author(s) : Ali Al Hammadi, Shane R. Schuessler, Mohamed Ali Awadh Jaber

This paper presents the advancements of HDPE piping materials, design and installation for use in ASME Class 3 piping systems at nuclear power plants. The paper will specifically introduce details of the first ever ASME Class III nuclear new build use of Class 3 HDPE pipe and fittings at the Emirates Nuclear Energy...

Author(s) : Bülent Kuzkaya

Spiral wound pipes are becoming more and more important in larger diameter HDPE pipe production technology. The spiral wound structured wall pipes with profiles are already well known and used for several low or non-pressure pipe applications. This paper shows that spiral wound pressure pipes can fulfill the...

Author(s) : Sverre Tragethon, Martin Andersson

Global mega trends push for investments in sewage treatment capacity & efficiency. A trend is to go for central regional treatment sites, typically remotely located from dense populated cities. This calls for high capacity pressure sewage transmission pipelines. Reliable operation is of course of paramount importance...

Author(s) : R.J.M. Hermkens, H. Colmer, H.A. Ophoff

To investigate the suitability of PE pipes for the transport of hydrogen on a specific industrial site, three topics were investigated. These topics are: the chemical resistance of PE to hydrogen, the permeation rate of hydrogen through PE and the electrofusion of PE pipes exposed to hydrogen. It can be concluded that...

Author(s) : Dongyu Fang, Mark Yu, Zhang Qingfu

In the present paper we introduced how high modulus polypropylene helps an innovative design of utility tunnel up to 4000mm in diameter. High modulus polypropylene shows high modulus but still maintain reasonable flexibility so that tunnel and surrounding soil could form an integrated system, which means no force is...

Author(s) : Andrew Wedgner, Muhammad Qasim, Arsenio Sembrano

Developments in material and pipe extrusion technology now enable converters to produce PE100 solid wall pipes of up to 2,800mm OD, but the use of such large diameters has been limited to industrial applications. This is now starting to change with water transmission pipelines of up to 1400mm OD being laid in the UAE...

Author(s) : Mark Yu, Dongyu Fang, Peck Tze Kang, Amos Tay , Fan Liu

Large diameter pipe was introduced in refineries and petrochemical plant, desalination plant and power plant for water intake and sea out fall in the past decade. PE100-RC material was selectedfor its excellent balance of superior bi-modal stress crack resistance and consistent high stiffness modulus. Under the...

Author(s) : Roger Jordan, Ryan Benner, Greg Kodweis

The Las Vegas Valley Water District (District) delivers water to approximately 1.4 million residents within the City of Las Vegas and unincorporated Clark County. The District maintains more than 4500 miles of water pipeline ranging from 4-inches to 102- inches in diameter, as well as another 2,000 miles of...

Author(s) : Hideki Omuro, Tomokazu Himono

In Japan, polyethylene (PE) pipe have been used for a long time, but its usage is limited for water service (low density PE / PE 50) and gas service (medium density PE / PE 80). However, after Hyogoken Nanbu Earthquake in 1995, it started to sell PE pipes for water distribution applications, because no damage on PE...

Author(s) : Farraj Tashman, Mohamed Ali Jaber, Sultan Al Kendi

Analysis of subsea PE100 pipeline conveying oil produced water effluent with traces of hydrocarbons was done after 5 years of leak-tight continuous operation at boundary conditions showed that properties of PE100 pipes are intact when benchmarked with test results conducted on reference pipe sample kept for this...

Author(s) : KianLin Ng, WengKeong Tan, KumHoong Lou

Heavy and constant trucked container traffic combined with an accelerated ground settlement in a coastal reclaimed land caused a DN1000mm cement-lined mild steel water pipeline that crossed under it to sink by more than 6m from its original buried depth. This then caused the internal & external cement lining to crack....

Author(s) : Norbert Jansen, Albert Lueghamer

Demand for polyethylene (PE) pipe continues to grow on a global basis. The performance properties of this tough, durable piping material are widely recognized by the engineering and design community on a worldwide scale and the range of applications expands. The evolutionary trend in PE piping systems has been very...

Author(s) : Cliff Mure, Siddharth Athreya, Dane Chang, Rujul Mehta

New generations of PE100 and PE4710 pressure pipe materials exhibit a superior balance of mechanical properties. The slow crack growth performance of these materials measured by traditional tests such as PENT and FNCT can exceed one year. Accelerated test methods, including strain hardening modulus, accelerated FNCT,...

Author(s) : Predrag Micic

The Polyethylene (PE) pipeline business is constantly experiencing change. In the not too distant past, lower performance materials and a lack of understanding of major risks to pipeline structural and operation integrity meant that we needed standards that ensured a good quality pipe, careful installation and a...

Author(s) : Robert LeHunt

Nationally moderated and approved competency training Units and Qualifications have been established in Australia for plastics pipes within an overall Plastics Industry Training Package. Delivery of such Units over a 21 year period has contributed to a greater understanding of various plastics pipes materials,...

Author(s) : Dane Chang, Carl Baker

Due to its flexibility, toughness, and good resistance to corrosion and abrasion, polyethylene pressure pipe has been widely used for several decades in a variety of applications, including gas and water distribution, oil and gas gathering, and many industrial pipe segments. A significant limitation for polyethylene...

Author(s) : Predrag Micic, Cliff Mure

An extensive investigation was conducted into the electrofusion compatibility of pipes produced using a PE100 resin with an MFR5 value below 0.2 g/10min. The electrofusion (EF) joining program included pipes up to 800 mm in diameter and the use of electrofusion couplers and saddle type fittings as well as varying...