Our site uses cookies necessary for its proper functioning. To improve your experience, other cookies may be used: you can choose to disable them. This can be changed at any time via the Cookies link at the bottom of the page.


HIGH THICKNESS AND LARGE DIAMETER PIPES MANUFACTURING WITH INNOVATIVE EXTRA LOW SAG PE100 IN MIDDLE EAST AND INDIA

 

Plastic Pipes Conference Association # 2021 Amsterdam

Prashant Nikhade, Farraj Tashman

In the Middle East and India, PE pipes have expanded their applications in a big way for water supply, industrial effluents, corrosive chemical transportation, slurry transportation, city gas distribution networks and agriculture irrigation purposes over ductile iron, cast iron and other conventional pipes. PE pipes have become the most preferred material of construction for sea intake/outfall and industrial use against competing materials like steel, rubber lined metal and GRP/FRP pipes. The successful use of PE pipes especially for industrial applications like intake and outfall lines for desalination, thermal power, industrial chemicals / effluent increases demand for large diameter and thick-walled pressure pipes. Tailor made solutions are required for industrial applications like high-pressure pipelines requiring extra high wall thickness.

PE pipes manufacturing has progressed in these regions from diameters over 630mm in the 1980s and 1990s to recent diameters of 2000-2500mm. Simultaneously, there is also increased consideration of higher temperature, pressure and safety factors as well as requirements for pipes < SDR 11. Production of large diameter and thick-walled pipes is still considered the biggest challenge in the industry. Achievement of uniform wall thickness distribution, optimisation of production losses, jointing of non-uniform wall thickness in field are also big concerns. Ease of production of large diameter pipes from very high molecular weight PE in many cases is an unmet need. This requirement can be met by PE100 material characterized with even better low sag properties (achieved through higher viscosity) and support from machinery development.

Novel extra low sag pre-compounded material produced using bi-modal technology has been tried successfully for 2500mm OD x 105mm wall thickness as well as for 1600mm x SDR 17 thick wall pipe production. The results of commercial production of several kilometres of 2000mm x SDR 27 pipes produced easily with uniform distribution will be showcased. This paper will describe the challenges of developing extra low sag PE100 material. The methodology for describing characteristics of raw material will be discussed. The advantage of extra low sag material compared to standard PE100 material for production cost optimisation in large diameter and thick-walled pressure pipes will also be showcased, through case studies. Efforts taken in including extra low sag material along with inclusion of large diameter pipes in Indian Standards IS: 4884-2016 for polyethylene pipes will be highlighted.

Related keywords : Large diameter, extra low sag, pre compounded, wall thickness distribution..
Please note that the whole article content is available on PPCA website only :

Related papers

2021 Amsterdam : APPLICATIONS OF HDPE PIPING TO SUPPLY WATER TO RURAL VILLAGES IN MOROCCO

Author(s) : Donald Swen, Leanne Pichay, Nicholas Vallin, Alice Wu, Jim Johnston

In the rural commune of Ait Bayoud, Morocco, two of the most remote villages in the area, Ilguiloda and Izgouaren, live with water scarcity. To meet their water needs, women and children walk several kilometers to the nearest spring each day, often multiple times a day. Consequently, children cannot attend school...

2021 Amsterdam : GROWTH IN THE USE OF POLYETHYLENE PIPES IN MEA FOR NATURAL GAS UTILITY DISTRIBUTION

Author(s) : Sultan Alkendi, Mohamed Jaber, Ahmed Atef Helal

The current push to reduce governmental energy subsidies has moved the need to adapt utility gas distribution networks toward the top of Middle Eastern governmental near-term agendas. Egypt is at the forefront of this push towards gasification. The United Arab Emirates has started on the path towards gasification...

2021 Amsterdam : INTAKE AND DISCHARGE LARGE DIAMETER PIPELINE PROJECT FOR COAL FIRED GENERATION PLANT IN JAPAN

Author(s) : Mitsuaki Tokiyoshi, Yuichi Shibao, Yoshitaka Watanabe, Takeshi Yoshioka, Takashi Oka, Kohei Sasaki

It was common to use those pipelines for Steel in Japan. However Steel pipes have the long standing problems that it has been needed maintenance costs for rust prevention and antifouling property. Therefore it had been carried out the project that large diameter polyethylene pipeline applied for circulating water...

2021 Amsterdam : LARGE DIAMETER & THICK WALL HDPE PIPES PRODUCED AND DEVELOPED IN THE MIDDLE EAST – 3 CASE STORIES

Author(s) : Eng. Grigorios Vigellis, Eng. Mohamed Hageb

Continuous development and innovation in the production of plastic pipes made by high density polyethylene (HDPE) has enabled the industry to produce much larger diameter systems than ever believed possible. The enablers for production of such large plastic pipes are three main pillars: continuous innovation...

2021 Amsterdam : MECHANICAL INTERGRITY OF HDPE BUTT FUSION JOINTS – EFFECT OF CARBON BLACK DISTRIBUTION

Author(s) : Suleyman Deveci, Nisha Preschilla, Sulistiyanto Nugroho, Birkan Eryigit

Carbon black (CB) has been used as a perfect and the cheapest solution to prevent photo degradation of polyethylene against UV light exposure. The effect of carbon black on the mechanical properties of polyethylene pipes was studied extensively, but only on well dispersed and distributed carbon black...

2021 Amsterdam : NEW CHALLENGING APPLICATION AS USED PEAT LAND HIGH PERFORMANCE PE-SGF PIPELINE SYSTEM FOR INTERNAL PRESSURE APPLICATION AS LARGE DIAMETER

Author(s) : Kensei INOUE, Mitsuaki TOKIYOSHI, Joji HINOBAYASHI, Takeshi KARINO, Toshinori KAWABATA, Takashi KURIYAMA

As the worldwide problems are over-population, unusual weather like as localized heavy rain and climate change. Against those problem, it has to need new projects to make a new agricultural field, drainage pipeline system and to spread the new underground irrigation system at peat land whereas spots of about 2 million...

2021 Amsterdam : PVC-O DN800: EFFICIENT TRANSFORMATION FROM SOIL TO IRRIGATED LAND

Author(s) : Ignacio Muñoz

“Food is the new oil and gas” is a rather bold statement, but everyday more and more people are concerned about food scarcity. Bringing irrigation to not productive lands will change the lives of the community and if it can be done with a cost effective and the most ecofriendly solution, even better. This case study...

2021 Amsterdam : RECENT DEVELOPMENT OF CHINA PE WATER PIPE STANDARDIZATION AND ITS INFLUENCE ON THE APPLICATION OF PE100 PRE-COMPOUND

Author(s) : Xinwen Yu, Aimin Xiang, Dongyu Fang, Peck Tze Kang, Jinghui Li

The Chinese PE water pipe market has developed significantly in recent years and particularly over the last 12 months. Against a background of water scarcity and growing urbanization, this evolving market has grown significantly in both size and quality awareness. On the back of past experiences, a fundamental...

2021 Amsterdam : TESTING AND APPLICATION OF POLYETHYLENE PRESSURE PIPING FOR NUCLEAR POWER IN CHINA

Author(s) : Hua Ye, Sun Jin, Wei Ruoqi

As a safe, clean, low-carbon and reliable energy source, nuclear power, together with hydropower and coal power, constitutes the three pillars of the world's energy supply and play an important role in the world's energy structure.With the strong support of national policies, China's nuclear energy has entered a new...

2018 Las-Vegas : Effect of carbon black distribution on polyethylene pipes

Author(s) : Suleyman Deveci, Nisha Preschilla, Birkan Eryigit

Pipes with inhomogeneous CB distribution showed 80% less elongation than pipes with homogenously distributed CB. Polymer domains with less or no CB (windows) showed delamination from the polymer matrix as the material elongated, finally leading to fracture much earlier than expected. In this study, we investigated...

2018 Las-Vegas : Extrusion of thick wall pipes using a new bimodal PE 4710/PE 100 resin

Author(s) : Vivek Rohatg, Gregor Hiesgen, Mark J. Lamborn, Ashish M. Sukhadia, Douglas E. Simpson, David W. Borrego, Pamela L. Maeger

Maintaining dimensions within specifications is problematic for the extrusion of large diameter thick-wall polyethylene (PE) pipe (> 75 mm wall) due to sag caused by insufficient resin melt strength. However, sag can be controlled through careful resin selection and optimization of the pipe cooling process. This...

2018 Las-Vegas : Field test of Glass fiber reinforced polyethylene pipe system at soften ground

Author(s) : Mitsuaki TOKIYOSHI, Gentaro TAKAHARA, Joji HINOBAYASHI, Toshinori KAWABATA, Takashi KURIYAMA

Glass fiber reinforced polyethylene pipes and fittings are controlled for bending characteristics (Strength and stiffness) for vertical and axial directions of pipe by spiral cross winding method. Generally, to use this method, it takes much stronger for vertical strength than axials cause of extruded direction,...

2018 Las-Vegas : Introduction of large dia profiled PE/PP pipes for innovative piped distribution network (PDN) for irrigation in India

Author(s) : C. B. Dandekar

Agriculture is the major occupation practiced in India, and irrigation is therefore a vital part of the entire water budget of the country. India possesses only 4% of the total world’s fresh water resource, of which, more than 80% is consumed solely in the Agriculture Sector (Dhawan, 2017). Canal based distribution...

2018 Las-Vegas : Large diameter spiral wound pressure pipes

Author(s) : Bülent Kuzkaya

Spiral wound pipes are becoming more and more important in larger diameter HDPE pipe production technology. The spiral wound structured wall pipes with profiles are already well known and used for several low or non-pressure pipe applications. This paper shows that spiral wound pressure pipes can fulfill the...

2018 Las-Vegas : Large pressure pipe system – Fully PE100

Author(s) : Sverre Tragethon, Martin Andersson

Global mega trends push for investments in sewage treatment capacity & efficiency. A trend is to go for central regional treatment sites, typically remotely located from dense populated cities. This calls for high capacity pressure sewage transmission pipelines. Reliable operation is of course of paramount importance...

2018 Las-Vegas : New high modulus polypropylene helps the development of large diameter utility tunnel

Author(s) : Dongyu Fang, Mark Yu, Zhang Qingfu

In the present paper we introduced how high modulus polypropylene helps an innovative design of utility tunnel up to 4000mm in diameter. High modulus polypropylene shows high modulus but still maintain reasonable flexibility so that tunnel and surrounding soil could form an integrated system, which means no force is...

2018 Las-Vegas : Pe100 large diameter water transmission pipelines take off in Asia

Author(s) : Andrew Wedgner, Muhammad Qasim, Arsenio Sembrano

Developments in material and pipe extrusion technology now enable converters to produce PE100 solid wall pipes of up to 2,800mm OD, but the use of such large diameters has been limited to industrial applications. This is now starting to change with water transmission pipelines of up to 1400mm OD being laid in the UAE...

2018 Las-Vegas : PE100-RC in large diameter sea outfall applications

Author(s) : Mark Yu, Dongyu Fang, Peck Tze Kang, Amos Tay , Fan Liu

Large diameter pipe was introduced in refineries and petrochemical plant, desalination plant and power plant for water intake and sea out fall in the past decade. PE100-RC material was selectedfor its excellent balance of superior bi-modal stress crack resistance and consistent high stiffness modulus. Under the...

2018 Las-Vegas : Taking polyethylene (PE) pipe to new heights ... and new diameters!

Author(s) : Norbert Jansen, Albert Lueghamer

Demand for polyethylene (PE) pipe continues to grow on a global basis. The performance properties of this tough, durable piping material are widely recognized by the engineering and design community on a worldwide scale and the range of applications expands. The evolutionary trend in PE piping systems has been very...

2016 Berlin : Advancing of Plastic Corrugated Pipe Systems in India in Last Two Decades

Author(s) : C.B. Dandekar

Plastic Corrugated Piping System (PCPS) was introduced in India in 2001, much later than the western world started using it for various applications. It received a mixed response from the Govt. Agencies, but was well accepted by the market, actual users and standardizing institutions. PCPS finds applications in...

Members of the Association

BOREALISBOROUGEFormosa Plastics CorporationHanwha TotalEnergiesINEOS O&PIRPCKorea Petrochemical IND. Co., LTD (KPIC)LyondellBasellORLEN UnipetrolPetroChina Dushanzi Petrochemical CompanyPRIME POLYMERSABICSCG Chemicals & Thai PolyethyleneSinopecTASNEE