Production of Potable Water Pipes for Chile Using the Inline Extrusion Process

Author(s) : Steven Folkman

A recent survey again confirms that PVC pipe has the lowest break rate when compared with break rates of ductile and cast iron, asbestos cement, steel, and concrete pipe. Other results of interest to water utilities and engineers are discussed. During 2017, Utah State University conducted a survey of utilities across...

Author(s) : Liang Yu, Akshay Ponda, Dane Chang

Following the development of US shale oil and gas production since 2007, the demand for thermoplastic pipes with better corrosion resistance, and lower installation and operation cost than carbon steel pipe, has been growing significantly. Nylon 12 has been qualified for hydrocarbon transportation in offshore flexible...

Author(s) : Davidovski Zoran

To get a deeper insight in why plastic pipes systems in some cases are deselected by designers, installers and users, European Plastics Pipes and Fittings Association (TEPPFA) initiated a research including interviews in four pilot countries: Poland, France, Germany and the UK. The first phase was concentrating on...

Author(s) : Joerg Fischer, Paul J. Freudenthaler, Patrick R. Bradler, Reinhold W. Lang, Susan C. Mantell

This research addresses the effect of nucleation on the global aging behavior and the fatigue crack growth (FCG) resistance of commercial alpha- and beta-nucleated polypropylene random copolymer pipe grades (PP-R) when exposed to chlorinated water (5 mg/l free chlorine) at an elevated temperature of 60°C. Comparing...

Author(s) : Vivek Rohatg, Gregor Hiesgen, Mark J. Lamborn, Ashish M. Sukhadia, Douglas E. Simpson, David W. Borrego, Pamela L. Maeger

Maintaining dimensions within specifications is problematic for the extrusion of large diameter thick-wall polyethylene (PE) pipe (> 75 mm wall) due to sag caused by insufficient resin melt strength. However, sag can be controlled through careful resin selection and optimization of the pipe cooling process. This paper...

Author(s) : Joerg Fischer, Patrick R. Bradler, Reinhold W. Lang

In the present paper, a novel test system for conducting fatigue crack growth (FCG) experiments under superimposed mechanical-environmental conditions is presented. FCG experiments were performed on a polypropylene (PP) grade and a short-glass fiber reinforced polyamide 66 (PA-GF) grade as model materials. The...

Author(s) : Ilari Aho, Volker Meyer, Peter Sejersen

The lack of a cross-border acceptance of the approval of the hygienic requirements for plastic pipes systems is inefficient and expensive for the industry. The costs for testing of a pipe system range from a few thousand Euro to more than €30k /reference 3, 4/. The European Plastic Pipe and Fitting Association...

Author(s) : Sarah Eisenstat, Peter Dyke

Many cities in the US are operating their water utility on a “manage to fail” basis, meaning they are replacing >100-year-old pipes at a cycle time of over 150 years. At this rate, most of the pipes will have failed before they can be replaced. Ft. Wayne, IN made the realization that PE pipe is the solution due to its...

Author(s) : Marc van Loo (Dr.), Constant Van Aerschot, KumHoong Lou

In many parts of rural developing Asia and even some parts of Africa, sewerage from households is often discharged directly to the surrounding. This unfortunate fact means that many waterborne diseases such as cholera, dysentery and typhoid continue to afflict these communities. Numerous efforts from governments,...

Author(s) : Bülent Kuzkaya

Spiral wound pipes are becoming more and more important in larger diameter HDPE pipe production technology. The spiral wound structured wall pipes with profiles are already well known and used for several low or non-pressure pipe applications. This paper shows that spiral wound pressure pipes can fulfill the...

Author(s) : Jacob John, Andrew J. Ortquist, Mats Thunwall, Patrik A. Roseen

This study investigates production of crosslinked polyethylene (PEX) pipes using a resin obtained from a renewable resource via twin-screw extruder technology. PEX pipes were extruded using petroleum-based and renewable high-density polyethylene (HDPE) for comparison. Testing using relevant ASTM standards on the new...

Author(s) : J.D. Kim, S. Kim , T. Schmutz, C. Malchaire, D. Scholz, K. Keck

Since a few years, pipe producers are facing the challenge to protect their plastic pipe from degradation due to chlorine dioxide. Unfortunately, most existing stabilization solutions are not effective enough to insure the desired lifetime of the material. This study shows how the latest development allow to top-up...

Author(s) : K. Moita

East Bay Municipal Utility District (District) provides water and wastewater services to the eastern region of the San Francisco Bay Area in California. The District’s potable water system serves approximately 1.4 million customers in a 332-square-mile area that spans portions of Alameda and Contra Costa Counties. The...

Author(s) : Andrew Wedgner, Muhammad Qasim, Arsenio Sembrano

Developments in material and pipe extrusion technology now enable converters to produce PE100 solid wall pipes of up to 2,800mm OD, but the use of such large diameters has been limited to industrial applications. This is now starting to change with water transmission pipelines of up to 1400mm OD being laid in the UAE...

Author(s) : Ludo Debever, Peter Sejersen, Carolin Spirinckx

Until today there are various ways of demonstrating the Environmental Performance of products, such as Life Cycle Assessments (LCA), Life Cycle Impact Assessments (LCIA), Environmental Performance Declarations (EPDs). The methods to obtain the result, however, can vary from country to country and can be interpreted...

Author(s) : Hirofumi Kyutoku, Kazuhisa Igawa, Hidekazu Honma, Sakiko Fukunishi, Hiroyuki Nishimura

There are mainly two grades of polyethylene pipes for hot water supply and heating. The excellent molecular structure polyethylene resins having resistance to stress crack growth are used because hot water is flowed for a long time in both polyethylene pipes. Furthermore, various additives are mixed to prevent the...

Author(s) : Norbert Jansen, Albert Lueghamer

Demand for polyethylene (PE) pipe continues to grow on a global basis. The performance properties of this tough, durable piping material are widely recognized by the engineering and design community on a worldwide scale and the range of applications expands. The evolutionary trend in PE piping systems has been very...

Author(s) : René Hermkens, Ernst van der Stok, Johannes de Bruin, Jeroen Weller

The replacement of fossil fuels like natural gas by sustainable gases such as biogas and hydrogen can mitigate global warming. There has been some debate about the impact of sustainable gases on the materials used in the gas grid. An extensive study of the behaviour of PE, PVC, POM and rubber materials was therefore...

Author(s) : Takehiro Fujii, Kazuhisa Igawa, Hidekazu Honma, Kazushi Yamada, Hiroyuki Nishimura

The hydrostatic stress rupture test has been conventionally conducted as a good method of the lifetime evaluation. The hot water circulation test which is reflected to the actual operating condition is also useful method. The correlations and differences between the two tests were examined. Compared with the...

Author(s) : Vivek Rohatgi, Pamela L. Maeger, Ashish M. Sukhadia

This study is related to two common approaches used for pipe fabrication, viz. in-line compounding and extrusion of a pre-compound. Pipes were extruded using both approaches and properties were evaluated per the relevant ASTM and ISO standards for water and gas pressure pipe applications to compare the performance of...