Sayaka Yamada, Kazuhide Sekiyama, Shiori Watanabe, Kazuo Yamaguchi, Hideo Funahashi
Papers # 2018 Las-Vegas
Performance evaluation method of plastic mixers for high density polyethylene by using flow simulation is presented in this study. First, Mixing experiments were performed to find the mixing performance of mixers. Then, flow simulations using our original software in the mixers were carried out to know the important flow factors. It was found that appropriate residence time and stress is important. Furthermore, new mixer is introduced. The mixer has high performance and the result can be explained by same reason.
Bi-modal high-density polyethylene (HDPE) has become more popular in recent years, because it has both easier processability and higher mechanical strength. However, it is difficult to eliminate clusters derived by high molecular weight component. The cluster is called “gel” in this study. We compared gel elimination mixing performance of two types of our mixers, which are typically applied to high capacity processing of the bi-modal HDPE. One is counter-rotating twin screw continuous mixer LCM-H and the other is corotating twin screw extruder KTX. In mixing experiments, bi-modal HDPE for pipe grade with carbon black was used. From the results, it is found that LCM-H has better gel elimination performance than KTX. Furthermore, we performed partially filled numerical analyses around molten mixing zones to understand the physical meanings of experimental results. From the investigation, it is found that LCM-H has better gel elimination mixing performance than KTX because LCM-H gives gels larger stress and appropriate residence time than KTX. In addition, new generation counter rotating continuous mixer “LCM-IM (Intensive Mixing)” was introduced. From the experimental investigation, it is found that LCM-IM has better mixing performance than LCM-H. The numerical analysis and performance evaluation were also carried out and we realized again that LCM-IM has the best mixing performance because it has the effective residence time.
Related papers
Author(s) : A. Taraiya, P. Degenhart, M. Soliman, M. Boerakker, R. Handstanger, R. Kleppinger
Since the introduction of polyolefins for pressure pipes, continuous improvements have been made to meet ever-higher demands on their performance and to expand their application window beyond their original scope, mostly based on new resin formulations. Today, we also continue to push the limit to provide better...
Author(s) : Derek Muckle
A technical program has been undertaken to provide evidence on the suitability of polyethylene pipe and fitting systems for the distribution of hydrogen fuel gas. The underlying principle has been to evaluate material in the form of a pipe and to consider the performance of the pipe and of the welded jointing systems...
Author(s) : Andreas Moerman, Flip van der Valk, Mirjam Blokker KWR, Tjakko Haaijer, Jan Vreeburg,
Drinking water companies with ageing networks are facing vast amounts of drinking water network reconstructions during the coming decades. This development coincides with the energy transition, which puts pressure on the available space underground. These external drivers give drinking water companies an opportunity...
Author(s) : Anja Armani, Helmut Zanzinger
PE-pipes are used in applications at temperatures higher than 40°C and long service lives like drainage pipes in landfill basal lining systems, drainage pipes in tunnels with high cover heights, geothermal applications, power plant technology, mining, underground cable protection pipes for power lines for...
Author(s) : Peter Hubbard, Linqing Luo, Andrew Yeskoo, Kenichi Soga, Krista (Moita) Araica, Gus Cicala, Marshall McLeod
Seismically active faults pose a risk to buried water pipelines that can be complicated to quantify. Fault type, slip rate, pipeline geometry, and soil conditions all factor into a complex soil-pipeline interaction. For critical pipelines that cross faults, high-density polyethylene (HDPE) has become an attractive...
Author(s) : Dominique GUEUGNAUT, Pascal AUSSANT, Romuald BOUAFFRE, Myriam BECHROURI
Concerns regarding the environment and sustainable development have revived interest in the reprocessing and re-use of polymer materials from manufactured objects that have reached the end of their operating life. Within this framework, formal professional agreements have been put in place at global level under the...
Author(s) : Paul J. Freudenthaler, Joerg Fischer, Mathias Eder, Reinhold W. Lang
For controlled water disinfection, typically chlorine is used and preliminary studies demonstrate its aging and crack growth acceleration effects on polyolefin pipe materials [1, 2]. Although the use of recycled plastics is not prohibited in some ISO standards for polyolefin piping systems [3–5], only small amounts...
Author(s) : Mike Troughton, Amir Khamsehnezhad, Changyi Yu
When butt fusion welding polyethylene (PE) pipes in the field, it is often specified that the pipes must undergo fusibility testing in all combinations of suppliers, diameters and thicknesses before being fused in production. This is a very onerous and expensive task, but must be carried out to ensure that the PE...
Author(s) : Shuhei Nishida, Shintaro Iwasaki, Hidefumi Yamanaka, Takahiro Kasatani
Polyethylene pipelines have been used for natural gas service applications for over 40 years in Japan. It is thought that they will continue to be used widely for many years. Therefore, it is important to confirm the conditions of the existing pipelines being used for the long term. In this study, polyethylene pipes...
Author(s) : Ernst van der Stok
For PE 100-RC, two tests are still under development for pipes: the point load test (PLT) and the accelerated notch pipe test (aNPT). The PLT was developed by a project group consisting of manufacturers and end users. The PLT determines the resistance to point loads as they can occur in practice. An earlier study...
Author(s) : S. Nestelberger, J. Cheng
The Point Load Test (PLT) [ 1, 2] was designed to simulate the SCG (slow crack growth) failure initiated by a rock pressing into the exterior wall of a polymer pipe. Today’s PE materials sustain long PLT testing times, due to its high SCG resistance design. Consequently, an accelerated “PLT+” with the support of...
Author(s) : Dr. Holger Brüning, Serge Hascoët, Yann Delanne, Didier Nozahic, Jawdat Mansour, José Santana
RTE operates, maintains and develops the French electricity network, including the High and very High Voltage cable lines. Their network is the largest in Europe and includes over 6400 km of underground HV links operated in 2018. The company is modernizing and developing its network by investing 1.5 billion euros per...
Author(s) : Stephan Kneck, Henrik Iskov
It has become ever clearer that the resources of natural gas are an energy source, which will be less important in the future due to limitations in use of natural reserves. In order to prepare for the future the gas industry is looking at the alternative fuel gases, one such fuel gas is hydrogen. In order to prepare...
Author(s) : Suleyman Deveci, Nisha Preschilla, Sulistiyanto Nugroho, Birkan Eryigit
Carbon black (CB) has been used as a perfect and the cheapest solution to prevent photo degradation of polyethylene against UV light exposure. The effect of carbon black on the mechanical properties of polyethylene pipes was studied extensively, but only on well dispersed and distributed carbon black...
Author(s) : Gisbert Rieß, Katrin Berger, Anna Kaltenegger-Uray, Florian Arbeiter
The effect of electron-beam and silane crosslink of polyethylene on the resulting permeation characteristics was investigated. Polyethylene sheets were processed and crosslinked by irradiation with high energy electrons and by grafting and subsequent hydrolysis of organosilanes during a reactive extrusion process. The...
Author(s) : Yoshikatsu NISHIDA, Yukihisa YAMADA, Masaya IWASAKI, Masaru TOMOBE, Yuichi KOUGA
By using polyethylene as the main material for this fire extinguishing device pipe, a resin-made fire extinguishing device is developed that is maintenance-free for eight years and can cope with the abnormal heat generation of lithium ion batteries. In order to prevent the internal extinguishant from permeating and...
Author(s) : Alex Stolarz, Klaus Grønnegaard Lauridsen
Low temperature District Heating – COOL DH – addresses the challenges of the upcoming decades in the energy sector for new housing developments. Energy efficiency is an important aspect of modern building construction. Improved building insulation and other technologies result in lower heat demand and enable new...
Author(s) : Ulrich Schulte, Dr. -Ing. Joachim Hessel
In order to protect the Austrian lakes effectively against the discharge of effluent, a 13 km long pressure pipeline made of high density polyethylene was laid on the bottom of Lake Ossiach back in 1971. The DN355 to DN200 pipes were produced from a first generation HDPE-compound. The classification would have been...
Author(s) : Xinwen Yu, Aimin Xiang, Dongyu Fang, Peck Tze Kang, Jinghui Li
The Chinese PE water pipe market has developed significantly in recent years and particularly over the last 12 months. Against a background of water scarcity and growing urbanization, this evolving market has grown significantly in both size and quality awareness. On the back of past experiences, a fundamental...
Author(s) : Justin Brandt, Mike Griffin, Tony Cuvo
As plastic pipe gains share in new markets and applications, additional joining methods add further value, enabling continued growth for plastic pipes. To date, definitions of a “fit-for-purpose” mechanical joint for High Density Polyethylene (HDPE) pressure piping systems can vary significantly. As such, mechanical...
Members of the Association
