Long-term performance of corrugated HDPE pipes manufactured with recycled materials for commuter railroad applications

Author(s) : Yilaing He, Tianjun Zhang

A new electrofusion PE belt is developed by reinforcing it with various layers of steel mesh. It’s of sandwich structure, consisting of steel mesh reinforcement, heating wire and polyethylene. One or more layers of steel mesh is encapsulated in the middle, and heating wire is embedded onto “inner side” of the belt....

Author(s) : Thomas R. Kratochvilla, Raimund Eremiasch, Christoph Bruckner

In the last years effort has been made to develop and standardise new accelerated test methods to evaluate PE 100-RC materials in short times in form of test bars. The two most important developments, the cracked round bar test (CRB test) and the strain hardening test (SH test) were published as final ISO standards in...

Author(s) : Gerald Pinter, Florian Arbeiter, Johannes Wiener, Andreas Frank, Otmar Kolednik

In order to further increase the fracture toughness of pipes, biomimetic layer design of the pipe wall can be used. Therein, soft polymer interlayers can act as crack-arresters in a matrix of stiffer and inherently more brittle polymers. The effectiveness of the crack arresting role of soft interlayers in a...

Author(s) : Wang Zhanjie

As the largest production country, with numerous applications, China’s plastic pipe industry is developing steadily to meet the demand and needs. This paper analyzes the current situation and barriers, and proposes the breakthroughs to achieve a sustainable, stable and healthy development of China’s plastic pipe...

Author(s) : M. Boerakker, S. van Mierloo, D. v. Beek, R. Schipper, P. Voets, M. Soliman, K. Jacobson, D. Lukes, B. Rabaud, F. Zraick

HDPE pipes are used for standard pressurized water pipes, offering an excellent solution for safe transport of (drinking) water. The HDPE pipe market is growing globally. Especially in countries that suffer from water scarcity, surface water and water from rivers have to be used for drinking water supply. To guarantee...

Author(s) : Jiang Tongjun, Fu Zhimin, Yang Yuanjin

This paper introduces the application of CPVC pipe in fire sprinkler systems in China. The advantages and differences of CPVC pipe versus to galvanized steel pipes, the improvement of related laws and regulations and the market outlook are discussed. The overall result is a change in the upstream and downstream...

Author(s) : Liang Yu, Akshay Ponda, Dane Chang

Following the development of US shale oil and gas production since 2007, the demand for thermoplastic pipes with better corrosion resistance, and lower installation and operation cost than carbon steel pipe, has been growing significantly. Nylon 12 has been qualified for hydrocarbon transportation in offshore flexible...

Author(s) : HU Fa, LI Yue, GAO Yuanjie, ZHE Dongmei, WEI Ruoqi

This paper expounds the development status of composite insulating pipe in the heating and chemical fields from the aspects of materials, structure and application. Combined with the relevant standards and technical requirements, the performance advantages and the key evaluation methods such as axial shear strength,...

Author(s) : Joerg Fischer, Paul J. Freudenthaler, Patrick R. Bradler, Reinhold W. Lang, Susan C. Mantell

This research addresses the effect of nucleation on the global aging behavior and the fatigue crack growth (FCG) resistance of commercial alpha- and beta-nucleated polypropylene random copolymer pipe grades (PP-R) when exposed to chlorinated water (5 mg/l free chlorine) at an elevated temperature of 60°C. Comparing...

Author(s) : Suleyman Deveci, Nisha Preschilla, Birkan Eryigit

Pipes with inhomogeneous CB distribution showed 80% less elongation than pipes with homogenously distributed CB. Polymer domains with less or no CB (windows) showed delamination from the polymer matrix as the material elongated, finally leading to fracture much earlier than expected. In this study, we investigated the...

Author(s) : John Kurdziel, Michael Pluimer

Corrugated HDPE pipes have been successfully used for decades for sewers, culverts and land drainage applications and are advantageous due to their durability and service life in a variety of installation conditions. Pipes used for highway and storm sewer applications typically require stricter material standards than...

Author(s) : Vivek Rohatg, Gregor Hiesgen, Mark J. Lamborn, Ashish M. Sukhadia, Douglas E. Simpson, David W. Borrego, Pamela L. Maeger

Maintaining dimensions within specifications is problematic for the extrusion of large diameter thick-wall polyethylene (PE) pipe (> 75 mm wall) due to sag caused by insufficient resin melt strength. However, sag can be controlled through careful resin selection and optimization of the pipe cooling process. This paper...

Author(s) : Mitsuaki TOKIYOSHI, Gentaro TAKAHARA, Joji HINOBAYASHI, Toshinori KAWABATA, Takashi KURIYAMA

Glass fiber reinforced polyethylene pipes and fittings are controlled for bending characteristics (Strength and stiffness) for vertical and axial directions of pipe by spiral cross winding method. Generally, to use this method, it takes much stronger for vertical strength than axials cause of extruded direction,...

Author(s) : Michael Pluimer, Richard Thomas

Over the past decade, there have been several key research projects to evaluate the performance of corrugated HDPE pipes manufactured with post-consumer and postindustrial recycled materials for highway and railroad drainage applications. Three of these projects were recently completed and published (NCHRP Project...

Author(s) : Sarah Eisenstat, Peter Dyke

Many cities in the US are operating their water utility on a “manage to fail” basis, meaning they are replacing >100-year-old pipes at a cycle time of over 150 years. At this rate, most of the pipes will have failed before they can be replaced. Ft. Wayne, IN made the realization that PE pipe is the solution due to its...

Author(s) : Ali Al Hammadi, Shane R. Schuessler, Mohamed Ali Awadh Jaber

This paper presents the advancements of HDPE piping materials, design and installation for use in ASME Class 3 piping systems at nuclear power plants. The paper will specifically introduce details of the first ever ASME Class III nuclear new build use of Class 3 HDPE pipe and fittings at the Emirates Nuclear Energy...

Author(s) : Christian Schalich

This paper introduces a new technology based on millimeter waves. It provides a noncontact, non-destructive, online measurement of inner and outer diameter, ovality, wall thicknesses, and sagging (sagging of the melt during solidification at a too high viscosity) of large plastic pipes during the extrusion...

Author(s) : Sverre Tragethon, Martin Andersson

Global mega trends push for investments in sewage treatment capacity & efficiency. A trend is to go for central regional treatment sites, typically remotely located from dense populated cities. This calls for high capacity pressure sewage transmission pipelines. Reliable operation is of course of paramount importance...

Author(s) : Richard St-Aubin, Dr. Thomas O’Rourke, Dr. Brad Wham, Blake Berger

Molecularly oriented polyvinyl chloride (PVC-O) pipe has been found to withstand large ground deformation during seismic events without damage. The properties of PVC-O pipe that support this performance have been investigated in a multi-year testing program undertaken at the Geotechnical Lifelines Large Scale Testing...

Author(s) : Pavel Hutar, Jan Poduska, Pavol Dlhy, Andreas Frank, Jaroslav Kucera, Jiri Sadilek, Gerald Pinter, Lubos Nahlik

This paper investigates possible use of recycled material as a part of a multilayer polyethylene pressure pipe system. Crack propagation in different configurations is simulated. Lifetimes of pipes containing recycled material are calculated. Results are compared with lifetimes of pipes made of virgin...