Chlorine dioxide resistant HDPE mechanism, analytical tools and solutions

Author(s) : Márton Bredács, Andreas Frank, Amaia Bastero, Alex Stolarz, Gerald Pinter

Accelerated aging experiments by the immersion of a commercial polyethylene (PE) pipe grade in 10 ppm of chlorine dioxide (ClO2) and in 100 ppm of hypochlorite (HOCl) solution at 60 °C were performed. An additional immersion test was conducted in 1 ppm of ClO2 at 40 °C. The exposure parameters were continuously...

Author(s) : Vivek Rohatg, Gregor Hiesgen, Mark J. Lamborn, Ashish M. Sukhadia, Douglas E. Simpson, David W. Borrego, Pamela L. Maeger

Maintaining dimensions within specifications is problematic for the extrusion of large diameter thick-wall polyethylene (PE) pipe (> 75 mm wall) due to sag caused by insufficient resin melt strength. However, sag can be controlled through careful resin selection and optimization of the pipe cooling process. This paper...

Author(s) : Michael Pluimer, Richard Thomas

Over the past decade, there have been several key research projects to evaluate the performance of corrugated HDPE pipes manufactured with post-consumer and postindustrial recycled materials for highway and railroad drainage applications. Three of these projects were recently completed and published (NCHRP Project...

Author(s) : Sarah Eisenstat, Peter Dyke

Many cities in the US are operating their water utility on a “manage to fail” basis, meaning they are replacing >100-year-old pipes at a cycle time of over 150 years. At this rate, most of the pipes will have failed before they can be replaced. Ft. Wayne, IN made the realization that PE pipe is the solution due to its...

Author(s) : Ali Al Hammadi, Shane R. Schuessler, Mohamed Ali Awadh Jaber

This paper presents the advancements of HDPE piping materials, design and installation for use in ASME Class 3 piping systems at nuclear power plants. The paper will specifically introduce details of the first ever ASME Class III nuclear new build use of Class 3 HDPE pipe and fittings at the Emirates Nuclear Energy...

Author(s) : Sverre Tragethon, Martin Andersson

Global mega trends push for investments in sewage treatment capacity & efficiency. A trend is to go for central regional treatment sites, typically remotely located from dense populated cities. This calls for high capacity pressure sewage transmission pipelines. Reliable operation is of course of paramount importance...

Author(s) : E.J.W. van der Stok, K. Jacobson, S.O. Jansma, D. Lukes

The lack of a fast, universally-accepted test method for chlorine-dioxide-disinfected water is hindering the development of improved plastic piping materials. A literature survey was performed to define the degradation process in which chlorine dioxide affects the ageing of polypropylene, and to describe and reflect...

Author(s) : R.J.M. Hermkens, H. Colmer, H.A. Ophoff

To investigate the suitability of PE pipes for the transport of hydrogen on a specific industrial site, three topics were investigated. These topics are: the chemical resistance of PE to hydrogen, the permeation rate of hydrogen through PE and the electrofusion of PE pipes exposed to hydrogen. It can be concluded that...

Author(s) : J.D. Kim, S. Kim , T. Schmutz, C. Malchaire, D. Scholz, K. Keck

Since a few years, pipe producers are facing the challenge to protect their plastic pipe from degradation due to chlorine dioxide. Unfortunately, most existing stabilization solutions are not effective enough to insure the desired lifetime of the material. This study shows how the latest development allow to top-up...

Author(s) : K. Moita

East Bay Municipal Utility District (District) provides water and wastewater services to the eastern region of the San Francisco Bay Area in California. The District’s potable water system serves approximately 1.4 million customers in a 332-square-mile area that spans portions of Alameda and Contra Costa Counties. The...

Author(s) : Andrew Wedgner, Muhammad Qasim, Arsenio Sembrano

Developments in material and pipe extrusion technology now enable converters to produce PE100 solid wall pipes of up to 2,800mm OD, but the use of such large diameters has been limited to industrial applications. This is now starting to change with water transmission pipelines of up to 1400mm OD being laid in the UAE...

Author(s) : Ilija Radeljic, Ingemar Björklund

Installations of solid wall HDPE pipes are becoming more difficult and riskier with the increase in diameter (OD2000+ mm), length of strings (1000+ meters) and reduction in the wall thickness (SDR26-30). To gain a better understanding of the limits of the final pipe assembly prior to the sinking, a laboratory tests in...

Author(s) : Farraj Tashman, Mohamed Ali Jaber, Sultan Al Kendi

Analysis of subsea PE100 pipeline conveying oil produced water effluent with traces of hydrocarbons was done after 5 years of leak-tight continuous operation at boundary conditions showed that properties of PE100 pipes are intact when benchmarked with test results conducted on reference pipe sample kept for this...

Author(s) : KianLin Ng, WengKeong Tan, KumHoong Lou

Heavy and constant trucked container traffic combined with an accelerated ground settlement in a coastal reclaimed land caused a DN1000mm cement-lined mild steel water pipeline that crossed under it to sink by more than 6m from its original buried depth. This then caused the internal & external cement lining to crack....

Author(s) : Cliff Mure, Siddharth Athreya, Dane Chang, Rujul Mehta

New generations of PE100 and PE4710 pressure pipe materials exhibit a superior balance of mechanical properties. The slow crack growth performance of these materials measured by traditional tests such as PENT and FNCT can exceed one year. Accelerated test methods, including strain hardening modulus, accelerated FNCT,...

Author(s) : Predrag Micic

The Polyethylene (PE) pipeline business is constantly experiencing change. In the not too distant past, lower performance materials and a lack of understanding of major risks to pipeline structural and operation integrity meant that we needed standards that ensured a good quality pipe, careful installation and a...

Author(s) : Crista K. McNish, Joe Babcanec, Rachel M. Thurston, Zacharias Obermeyer

This paper presents findings from extensive testing performed on various recycled HDPE resins at different stages of processing to evaluate: (1) the variability expected from a source resin (e.g. post-consumer materials from bulk recycling, post-industrial waste stream), (2) variability when blending different types...

Author(s) : Francis Reny Costa, Anh Tuan Tran, Jeroen Oderkerk, Thomas Hjertberg, Christophe Salles, Ulf W. Gedde, Benjamin Rabaud, Flavia Zraick

The premature failure of polyethylene pipes in contact with high chlorine and chlorine dioxide, used as residual disinfectants in drinking water distribution, remains an area of concern for water companies particularly in regions where temperatures are regularly or seasonally high. Multiple factors can amplify the...

Author(s) : Dane Chang, Carl Baker

Due to its flexibility, toughness, and good resistance to corrosion and abrasion, polyethylene pressure pipe has been widely used for several decades in a variety of applications, including gas and water distribution, oil and gas gathering, and many industrial pipe segments. A significant limitation for polyethylene...

Author(s) : Wes Long, Carl F. Baker

Canfor’s Prince George Pulp & Paper Mill in Prince George, BC, Canada operates a bleach plant effluent system for the production of Bleached Kraft Pulp. The original underground fiberglass reinforced pipe (FRP) presents an elevated risk to both environment and production targets. Over the past five years there have...