Papers
Plastic Pipes Conference Association # 2016 Berlin
Wes Long, Carl F. Baker
Canfor’s Prince George Pulp & Paper Mill in Prince George, BC, Canada operates a bleach plant effluent system for the production of Bleached Kraft Pulp. The original underground fiberglass reinforced pipe (FRP) presents an elevated risk to both environment and production targets. Over the past five years there have been over 10 repairs required to maintain integrity of the pipeline. The primary objective of the project was to create a more reliable pipeline and reduce the risk of a major leak event and subsequent consequences. With temperatures up to 75°C, standard PE4710 materials were not suitable for this application. A brand new PE-RT product that expands the use of PE into larger diameter industrial applications allowing continuous operating range from -45°C to 82°C with intermittent temperatures up to 95°C was selected to replace the underground fiberglass piping.
Canfor, a producer of lumber, pulp and paper needed a solution to replace aging 30-inch (760mm) fiberglass reinforced pipe. A new PE-RT product now expands PE into industrial applications requiring resistance to high temperatures and having an HDB of 800psi at 180°F (82.2°C).
Through chemical processes, Canfor cooks, washes, and extracts pulp fiber from wood that results in both acidic and caustic effluent with temperatures normally in the 50-60°C range or as high as 70-75°C. Traditional brittle fiberglass pipes have experienced repeated joint failures over time, whereas heat-fused HDPE pipe provides solutions reducing unnecessary maintenance and a longer service life. Standard PE4710 HDPE pipes have pressure ratings limited to 140°F (60°C) and are not normally acceptable for such high temperature acidic and caustic effluent. Additionally, the potential for higher ORP’s from residual chlorine levels and bleaching also justified turning to a different material based on the potential oxidative attack at high temperatures. The new PE-RT Resin protects against oxidative attacks at high temperatures and the flexible heat-fused HDPE pipe provides considerable cost savings during installation. Compared to fiberglass, up to eight 40-foot lengths of HDPE pipe can be joined by heat fusion per day, whereas only one 6-meter length of FRP can be wrapped per day.
The presentation will highlight photos during the installation process and report the advantages of using the new pipe material. This project provides reference for expanding HDPE pipe into new applications using PE-RT materials.
Related papers
Author(s) : Drew Mueller, Peter Dyke
HDPE Pipe holds a dominant position in several markets in North America: natural gas distribution, oil patch, mining, landfill and geothermal. So why are polyethylene’s municipal water and wastewater market shares so much lower than these other industries? How has the polyethylene industry been successful in growing...
Author(s) : Donald Swen, Leanne Pichay, Nicholas Vallin, Alice Wu, Jim Johnston
In the rural commune of Ait Bayoud, Morocco, two of the most remote villages in the area, Ilguiloda and Izgouaren, live with water scarcity. To meet their water needs, women and children walk several kilometers to the nearest spring each day, often multiple times a day. Consequently, children cannot attend school...
Author(s) : Ilija Radeljic, Ebbe Smith
HDPE pipe can be relatively easily scratched during the manipulation on the site, which is especially true for the marine pipelines. Installing the scratched marine pipe with the S bend method presents a risk and repair methods are usually performed. Currently, there is no standard defining the repair procedure, in...
Author(s) : Bruce Mowry, PhD, P.E., Brian Dorwart, P.G., P.E., David Mancini, Bryan Fletcher, Roger Williams, P.E., Rene Brito, EIT, Arnelio Alfonso, P.E .
The City of Miami Beach owns and operates a 54-inch sanitary sewage PCCP force main (FM) that was built in 1977. This FM is the only transmission pipeline for conveying about 22 million gallons per day (MGD) of raw sewage to the wastewater treatment plant. In 2012, the City identified structural deficiencies in the...
Author(s) : Tom Stewart, Richard Hicks, Patrick Vibien, Lance MacNevin
Arguably, broadband technologies have become as vital to society as water delivery, waste removal and energy distribution. However, the role of plastic conduit in broadband is often overlooked within the piping industry and society in general. HDPE conduit is an essential component to the build -out of 5G cell...
Author(s) : Joe Babcanec, P.E., Dan Currence, P.E.
The newly released Drainage Handbook provides complete guidance on corrugated polyolefin pipe. Perhaps the biggest contribution this new handbook makes to the advancement of both HDPE and PP corrugated plastic pipe is the design procedure presented. The design procedure reflects the industry’s recommended practice for...
Author(s) : Ernst van der Stok
For PE 100-RC, two tests are still under development for pipes: the point load test (PLT) and the accelerated notch pipe test (aNPT). The PLT was developed by a project group consisting of manufacturers and end users. The PLT determines the resistance to point loads as they can occur in practice. An earlier study...
Author(s) : Greg Scoby, PE
This paper will detail the steps taken during adoption of HDPE for potable water systems improvements including material justification, creation of related specifications, investigation of available piping components, qualification of contractors and the construction/inspection of related systems. The City of...
Author(s) : Eng. Grigorios Vigellis, Eng. Mohamed Hageb
Continuous development and innovation in the production of plastic pipes made by high density polyethylene (HDPE) has enabled the industry to produce much larger diameter systems than ever believed possible. The enablers for production of such large plastic pipes are three main pillars: continuous innovation...
Author(s) : White G. Jee, Wes Long, Marcello Russo
In 2018, the North American HDPE pressure pipe market experienced unprecedented demand and growth especially in the region of the Permian basin in west Texas. 1 As aninnovative means of increasing HDPE pipe supply in this region, the first modular mobile extrusion plant was moved to Pecos, TX. Using custom designed...
Author(s) : Amster Howard
Deeper pipe burial, less expensive and environmentally friendly backfill, uniform language for contractors and inspectors, simplified installations for smaller pipe, and allowable construction in poor soil conditions are highlights in the latest edition of AWWA M55 and all benefit the users of HDPE pressure pipe. This...
Author(s) : Hua Ye, Sun Jin, Wei Ruoqi
As a safe, clean, low-carbon and reliable energy source, nuclear power, together with hydropower and coal power, constitutes the three pillars of the world's energy supply and play an important role in the world's energy structure.With the strong support of national policies, China's nuclear energy has entered a new...
Author(s) : Sjoerd Jansma, Peter Cloos, Ernst van der Stok
This paper describes two different test methods used to determine the permeation rate of hydrogen through a reinforced thermoplastic pipe (RTP) system with a HDPE liner pipe and a gas-tight layer at a pressure of 42 bar(g) hydrogen and ambient temperature. One method involThe results of the aforementioned tests...
Author(s) : Youssef Taha, Rainer Kloth
In the early fifties, the first Polyethylene for the use in pipes was produced. Since then, the use of Polyethylene piping systems has spread rapidly around the globe to serve in various applications. In order to demonstrate the versatility and benefits of PE100, several companies founded in 1999 an association...
Author(s) : M. Boerakker, S. van Mierloo, D. v. Beek, R. Schipper, P. Voets, M. Soliman, K. Jacobson, D. Lukes, B. Rabaud, F. Zraick
HDPE pipes are used for standard pressurized water pipes, offering an excellent solution for safe transport of (drinking) water. The HDPE pipe market is growing globally. Especially in countries that suffer from water scarcity, surface water and water from rivers have to be used for drinking water supply. To guarantee...
Author(s) : Liang Yu, Akshay Ponda, Dane Chang
Following the development of US shale oil and gas production since 2007, the demand for thermoplastic pipes with better corrosion resistance, and lower installation and operation cost than carbon steel pipe, has been growing significantly. Nylon 12 has been qualified for hydrocarbon transportation in offshore flexible...
Author(s) : Michael Pluimer, Richard Thomas
Over the past decade, there have been several key research projects to evaluate the performance of corrugated HDPE pipes manufactured with post-consumer and postindustrial recycled materials for highway and railroad drainage applications. Three of these projects were recently completed and published (NCHRP Project...
Author(s) : Sarah Eisenstat, Peter Dyke
Many cities in the US are operating their water utility on a “manage to fail” basis, meaning they are replacing >100-year-old pipes at a cycle time of over 150 years. At this rate, most of the pipes will have failed before they can be replaced. Ft. Wayne, IN made the realization that PE pipe is the solution due to its...
Author(s) : Ali Al Hammadi, Shane R. Schuessler, Mohamed Ali Awadh Jaber
This paper presents the advancements of HDPE piping materials, design and installation for use in ASME Class 3 piping systems at nuclear power plants. The paper will specifically introduce details of the first ever ASME Class III nuclear new build use of Class 3 HDPE pipe and fittings at the Emirates Nuclear Energy...
Author(s) : Amanda Hawkins, Jason Lawrence, Xiangli Meng
High Density Polyethylene pipes are used in various applications due to the material’s superior chemical resistance, pressure capability, and ductility. For the material to perform at the optimal design criteria, the connections and fabrications must be fused using repeatable procedures that specify proper fusion...
Members of the Association
